A new high-precision spectroscopic NDIR gas sensor measuring carbon
dioxide (CO2) for harsh environmental conditions of automotive
applications is presented. The carbon dioxide concentration is the
primary parameter for sensing in cabin air quality, as well as an
important safety parameter when R744 (carbon dioxide) is used as the
refrigerant in the air conditioning system.
The automotive environment challenges the potential sensor principles
because of the wide temperature range from -40degC to +85degC, the
atmospheric pressure from 700 to 1050 mbar, and relative humidity from
0% to 95%. The presented sensor system is based on the nondispersive
infrared principle with new features for reaching high precision
criteria and for enhancing long-term stability.
A second IR source is used for internal recalibration of the primary IR
source, redundancy purposes, and software plausibility checks. The CO2
sensor system achieves an accuracy of better than plusmn5.5% over the
whole temperature, pressure, and humidity ranges, with a resolution
below 15 ppm and a response time shorter than 5 s. The operating time of
the sensor system is more than 6000 h over a corresponding lifetime of
more than 15 years. Experimental results show outstanding results for
the intended automotive applications
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